شیرهای ماشین با پوشش قلع: عمر ابزار سه برابری در مالزی

پیشرفتی در ماشینکاری دقیق مالزی: چگونه ماشین پوشش داده شده با قلع عمر ابزار را سه برابر می کند

PrecisionTech Sdn. Bhd. ، واقع در پنانگ ، مالزی ، یک شرکت پیشرو متخصص در پردازش قطعات فلزی با دقت بالا است که در درجه اول به بخش های تولید قطعات خودرو و تجهیزات پزشکی خدمت می کند. آنها در تولید روزانه خود ملزم به انجام نخ زنی بر روی حجم زیادی از فولاد ضد زنگ 304 و فولاد آلیاژی هستند.

با این حال ، به دلیل چسبندگی و استحکام بالای مواد فولادی ضد زنگ ، آنها مدت ها با یک چالش دشوار روبرو بودند: شیرهای سنتی HSS (فولاد پرسرعت) به سرعت در طول پردازش فرسوده می شوند و در نتیجه عمر ابزار کوتاه می شود و هر شیر به طور متوسط فقط حدود
500 holes. Frequent tool changes not only caused significant downtime, severely impacting production efficiency, but also increased the processing cost per piece.

راه حل: معرفی شیرهای ماشینی با پوشش قلع

برای حل این تنگنا ، آقای تان ، مدیر تولید PrecisionTech ، تصمیم گرفت به دنبال ابزار نخ کشی بادوام تر و کارآمدتر باشد. پس از ارزیابی عمیق راه حل های مختلف موجود در بازار ، آنها شیرهای ماشینی با پوشش قلع (نیترید تیتانیوم) با کارایی بالا را انتخاب کردند.

پیشرفتی در ماشینکاری دقیق مالزی: چگونه ماشین پوشش داده شده با قلع عمر ابزار را سه برابر می کند第1张

پیشرفتی در ماشینکاری دقیق مالزی: چگونه ماشین پوشش داده شده با قلع عمر ابزار را سه برابر می کند第2张

پس از یک ماه آزمایش دقیق ، نتایج هیجان انگیز بود: عمر ابزار از حدود افزایش یافت. 500 سوراخ تا بیش از 1500 سوراخ ، نرخ بهبود 300 ٪.

پیشرفتی در ماشینکاری دقیق مالزی: چگونه ماشین پوشش داده شده با قلع عمر ابزار را سه برابر می کند第4张

داستان موفقیت PrecisionTech Sdn. Bhd یک بار دیگر نقش بی بدیل شیرهای ماشینی با پوشش قلع با کیفیت بالا را در ماشینکاری دقیق مدرن ثابت می کند.

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