دراسة حالة: أدوات التخريش قطع عجلة واحدة

كيف تحل أدوات التخريش ذات العجلة الواحدة تحديات الآلات الدقيقة ذات الجدران الرقيقة

خلال 30 عامًا من البحث والتطوير لأداة القطع ، رأيت عددًا لا يحصى من الشركات تكافح مع تشوه الأجزاء أو التشطيبات الخشنة بسبب طرق التخريش غير المناسبة. في حين أن التخريش بالشكل التقليدي بسيط ، إلا أنه غالبًا ما يفشل عند التعامل مع الأجزاء ذات الجدران الرقيقة أو المواد الصلبة. اليوم ، دعونا نلقي نظرة على كيفية "
Single-Wheel Cutting Knurling Tool" redefines machining precision.

كيف تحل أدوات التخريش ذات العجلة الواحدة تحديات الآلات الدقيقة ذات الجدران الرقيقة第1张

خلفية الحالة: كان أحد موردي مكونات الفضاء يقوم بتصنيع غلاف من سبائك الألومنيوم بسمك جدار يبلغ 1.5 مم فقط. أنها تتطلب نمط خط مستقيم واضح. باستخدام التخريش التقليدي ، تسبب الضغط الشعاعي المفرط في تشوه شديد ، مما أدى إلى معدل خردة بنسبة 15 ٪.

الآلات منخفضة الإجهاد: على عكس التشكيل ، فإن قطع قشور التخريش يقشر المواد مثل أداة المخرطة ، مما يقلل القوة الشعاعية بأكثر من 70 ٪.
الوضوح الشديد: حافة القطع دقيقة مثل المشرط ، مما يخلق أنماطًا متسقة بدون نتوءات قذف.
حماية الماكينة: إنها تقلل بشكل كبير من حمل المغزل ، مما يطيل عمر آلات CNC المدمجة.

النتيجة: بعد التبديل إلى عجلة واحدة
cutting knurling tool, the client controlled deformation within 0.01mm. Surface finish improved by two grades, and production efficiency increased by 30%.Expert Advice:If you are working with expensive materials or fragile structures, cutting-type knurling is not just an option—it is a necessity.

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